Silicon ChipKickStart - October 2022 SILICON CHIP
  1. Outer Front Cover
  2. Contents
  3. Subscriptions: PE Subscription
  4. Subscriptions
  5. Back Issues: Hare & Forbes Machineryhouse
  6. Publisher's Letter
  7. Feature: Forget leaves on the line! by Mark Nelson
  8. Feature: The Fox Report by Barry Fox
  9. Feature: Net Work by Alan Winstanley
  10. Project: SMD Test Tweezers by Tim Blythman
  11. Project: Tele-com Intercom using analogue phones by Greig Sheridan and Ross Herbert
  12. Project: TOUCHSCREEN AND REMOTE DIGITAL PREAMP WITH TONE CONTROLS by NICHOLAS VINEN AND TIM BLYTHMAN
  13. Feature: Self-Contained 3.8GHz Digital Attenuator by Jim Rowe
  14. Feature: Circuit Surgery by Ian Bell
  15. Feature: Make it with Micromite by Phil Boyce
  16. Feature: Max’s Cool Beans by Max the Magnificent
  17. Feature: AUDIO OUT by Jake Rothman
  18. Feature: KickStart by Mike Tooley
  19. Feature: Electronic Building Blocks by Julian Edgar
  20. PCB Order Form
  21. Advertising Index

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Articles in this series:
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  • Techno Talk (December 2020)
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  • Communing with nature (January 2022)
  • Should we be worried? (February 2022)
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  • Go eco, get ethical! (April 2022)
  • From nano to bio (May 2022)
  • Positivity follows the gloom (June 2022)
  • Mixed menu (July 2022)
  • Time for a total rethink? (August 2022)
  • What’s in a name? (September 2022)
  • Forget leaves on the line! (October 2022)
  • Giant Boost for Batteries (December 2022)
  • Raudive Voices Revisited (January 2023)
  • A thousand words (February 2023)
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  • AI, Robots, Horticulture and Agriculture (April 2023)
  • Prophecy can be perplexing (May 2023)
  • Technology comes in different shapes and sizes (June 2023)
  • AI and robots – what could possibly go wrong? (July 2023)
  • How long until we’re all out of work? (August 2023)
  • We both have truths, are mine the same as yours? (September 2023)
  • Holy Spheres, Batman! (October 2023)
  • Where’s my pneumatic car? (November 2023)
  • Good grief! (December 2023)
  • Cheeky chiplets (January 2024)
  • Cheeky chiplets (February 2024)
  • The Wibbly-Wobbly World of Quantum (March 2024)
  • Techno Talk - Wait! What? Really? (April 2024)
  • Techno Talk - One step closer to a dystopian abyss? (May 2024)
  • Techno Talk - Program that! (June 2024)
  • Techno Talk (July 2024)
  • Techno Talk - That makes so much sense! (August 2024)
  • Techno Talk - I don’t want to be a Norbert... (September 2024)
  • Techno Talk - Sticking the landing (October 2024)
  • Techno Talk (November 2024)
  • Techno Talk (December 2024)
  • Techno Talk (January 2025)
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KickStart by Mike Tooley Part 10: Getting to grips with low-power operational amplifiers Our occasional KickStart series aims to show readers how to use readily available low-cost components and devices to solve a wide range of common problems in the shortest possible time. Each of the examples and projects can be completed I n recent years, several chip manufacturers have introduced operational amplifiers (aka ‘op amps’) in single, dual and quad packages designed specifically for low-power and low-voltage operation. Since they can operate with 3.3V and 5V supplies, these devices are ideal for use with modern microcontrollers. The MCP6400x family of lowpower operational amplifiers A good example of these chips is the MCP6001/4 family of op amps from Microchip. These widely available, inexpensive devices are designed specifically for use in general-purpose, low-power applications, including analogue signal processing circuits and instrumentation amplifiers. As with many similar devices, the MCP600x family offers a (fairly standard) gain × bandwidth product of 1MHz. However, unlike many earlier devices, they can support rail-to-rail input and output voltage swings, remain stable in the presence of moderate capacitive loads, and operate from supply voltages extending from as little as 1.8V to a maximum of 5.5V. Table 10.1 shows how the MCP600x compares with several other popular types of op amp. Applications To give you plenty of food for thought, we have provided you with a handy in no more than a couple of hours using ‘off-the-shelf’ parts. As well as briefly explaining the underlying principles and technology used, the series will provide you with a variety of representative solutions and examples along with just enough information to be able to adapt and extend them for their own use. This tenth instalment introduces the latest generation of low-power operational amplifiers that can be used with supply voltages of less than 5V. collection of sample applications for modern low-power op amps. These circuits have been designed to be as simple as possible to use and all of them will operate successfully with a low-current 5V supply (see later for details of how this can be realised). We will start with the classic fixedgain inverting amplifier Fig.10.1. Classic fixed-gain inverting amplifier. shown in Fig.10.1. If you are unfamiliar with op amps, gain will be −10. Due to the inverting the triangular symbol for these devices action, the output waveform will be 180° shows two inputs, one output and out of phase with the input (as depicted two supply connections (positive and by the two waveforms shown). The input ground). Notice that one of the inputs is impedance of the amplifier is nominally marked ‘−’ and the other is marked ‘+’. 1kΩ (determined by the value chosen for These polarity markings have nothing R1). Fig.10.1 can be easily modified for to do with the supply connections. different gains and input resistances by Instead, they indicate the overall phase simply changing the resistance values. shift between each input and the output. The lower cut-off (−3dB) frequency (f1) The ‘+’ sign indicates zero phase shift is Part determined by to the values foroperational amplifi 10: Getting grips with chosen low-power while the ‘−’ sign indicates 180° phase C1 and R1 and can be determined from shift. Since 180° phase shift produces the relationship: an inverted (ie, turned upside down) 1 0.159 = f1= waveform, the ‘−’ input is often referred 2p C1R1 C1R1 to as the ‘inverting input’. Similarly, the ‘+’ input is known as the ‘nonHere, C1 is in farads and R1 is in ohms. inverting’ input. The upper cut-off (−3dB) frequency (f2) The voltage gain of the inverting is determined by the gain × band width 1 0.159 amplifier is determined by the ratio of R2 product f 1 = for the =op amp. With a gain of 2p Cthe 2 R 2caseC 2when R 2 R2 = R1), the to R1. With the values shown, the voltage unity (in Table 10.1 Typical performance comparison of popular operational amplifiers. Device Open-loop gain Gain-bandwidth product Slew rate Input resistance 1 0.159 Input offsetf 1 = Supply = current 2pvoltage CR CR Supply current 741C 106dB 1MHz 0.5V/µs 2MΩ 20nA ±15V 1.2 to 3.3mA LM324 100dB 1.2MHz 0.5V/µs 2MΩ 3nA 3 to 32V 1.2 to 3mA TL081 106dB 4MHz 16V/µs 103GΩ 5pA ±15V 1.4mA MCP6001 112dB 1MHz 0.6V/µs 104GΩ 1pA 1.8 to 5.5V 100µA 58 Practical Electronics | October | 2022 Table 10.2. Voltage gain and upper cut-off frequency for combinations of R1 and R2 in Fig.10. R1 (kΩ) R2 (kΩ) Voltage gain Upper cut-off frequency (kHz) 1 10 −10 100 1 22 −22 45 1 47 −47 21 1 100 −100 10 1 220 −220 4.5 1 470 −470 2.1 4.7 47 −10 100 4.7 100 −21 48 4.7 220 −47 21 4.7 470 −100 10 4.7 1000 −210 4.8 Fig.10.3. 2.5V reference supply arrangements. upper cut-off will be approximately 1MHz. As the voltage gain increases, the value of f2 will decrease in proportion, as shown in Table 10.2. The frequency response of the fixed-gain inverting amplifier is shown in Fig.10.2. The lower and upper cut-off frequencies are approximately 10Hz and 100kHz respectively. Note that the output voltage is shown in decibels (dB) relative to 1V. At the two cut-off frequencies the output voltage will have fallen to 70.7% of its midband value (ie, 0.707V for a mid-band output voltage of 1V). Ensuring stability Fig.10.4. Communications microphone op amp preamplifier. To ensure stability (particularly in high-gain applications) the supply to IC1 must be decoupled close to the chip using a relatively low-value capacitor (C3 in Fig.10.1) of typically 10nF to 100nF. An additional larger value decoupling capacitor (C4 in Fig.10.1) should also be fitted but this doesn’t have to be placed in very close proximity to the chip. The value of this capacitor should typically be in the range 10µF to 220µF. Supply arrangements In common with the other sample applications described in this KickStart, the circuit arrangement shown in Fig.10.1 requires a reference voltage supply that’s half that of the main supply (ie, 2.5V for a main supply of 5V). This reference supply does not need to deliver any Fig.10.5. Frequency response of the communications microphone op appreciable current and it can be derived from a simple amp preamplifier. decoupled potential divider like that shown in Fig.10.3(a). For larger applications where several op amps are involved, the be particularly useful where a ‘spare’ (ie, unused) op amp is arrangement shown in Fig.10.3(b) can be used. This circuit can available within a dual (MCP6002) or quad (MCP6004) package. Microphone preamplifier Fig.10.2. Frequency response of the fixed-gain inverting amplifier. Practical Electronics | October | 2022 Fig.10.4 shows a development of the basic fixed-gain inverting amplifier that we met earlier. This circuit was designed for use as a communications microphone preamplifier to match an impedance of around 600Ω. The circuit provides a nominal output of 1V for an input of 64mV at 1kHz (a voltage gain of 24dB). The lower cut-off frequency is determined by C1 and R1 (as before) while the upper cut-off frequency (f1) is determined by C2 and R2 using the following relationship: 59 f1= 1 0.159 = 2p C1R1 C1R1 f1= 1 0.159 = 2p C 2 R 2 C 2 R 2 Here, C2 is in farads and R2 is in ohms. With the values used in Fig.10.4 the lower and upper cut-off frequencies are approximately 230Hz and 2.8kHz. The measured frequency 1 0.159 = f 1 = of the response preamplifier is shown in Fig.10.5. 2p CR microphone CR High-gain non-inverting audio amplifier Our two previous amplifier circuits were based on an inverting configuration (where the output is in anti-phase with respect to the input). The circuit shown in Fig.10.6 is a non-inverting high-gain amplifier which also has the advantage of having a very high input impedance (determined by the value of R1). With the values shown, the circuit of Fig.10.6 provides a voltage gain of around 220 and an input impedance of 1MΩ. Once again, note that the upper cut-off frequency will be limited by the 1MHz gain × bandwidth product of the chip (and will be around 4.5kHz with the values chosen). Fig.10.7. Simple speaker driver. Speaker driver The non-inverting configuration can also make a simple speaker driver, as shown in Fig.10.7. This circuit has a voltage gain of 1 and an input impedance of 1MΩ. The circuit provides enough output for use as a simple audio beeper, but the audio quality is poor and limited to only a few tens of mW (milliwatts) before distortion becomes significant. Variable gain high-impedance wideband amplifier Fig.10.8 shows a variable gain high-impedance wideband amplifier. The circuit provides a gain that is variable from 1 to 11 (a maximum gain of 21dB) and a minimum bandwidth of around 75kHz with a lower cut-off frequency of 2Hz. This handy arrangement is ideal for use in a variety of instrumentation applications where a high input impedance is required. Fig.10.8. Variable gain high-impedance wideband amplifier. Part 10: Getting to grips with low-power operational amplifiers Audio compressor Fig.10.9 shows a simple audio compressor. For small signal inputs the circuit exhibits a gain of approximately 18 1 0.159 action starts when the input voltage andf 1the = compression = exceeds 2pabout C1R1 100mV C1R1 RMS. Beyond this point the voltage gain falls dramatically as the anti-parallel diodes, D1 and D2 begin to conduct. The maximum output 1 of the circuit is approximately 0.7VRMS and its transfer characteristic is shown in 1Fig.10.10. 0.159 = f1= 2p C 2 R 2 C 2 R 2 Sinewave oscillator A sinewave oscillator is shown in Fig.10.11. The frequency of operation (f) is determined by C1, R3 and C2, R4, given by: f1= Fig.10.9. Audio compressor. 1 0.159 = 2p CR CR Here, C = C1 = C2 (expressed in farads) and R = R3 = R4 (expressed in ohms). Fig.10.6. High-gain non-inverting audio amplifier. 60 Fig.10.10. Audio compressor response. Practical Electronics | October | 2022 Fig.10.11. Sinewave oscillator. Fig.10.12. Precision AC-to-DC converter. Using the values shown, the output frequency is approximately 1kHz and the output amplitude is 4.5V pk-pk . RV1 should be adjusted for minimum distortion. Note that although the output is reasonably sinusoidal there will be some distortion present. More sophisticated arrangements dispense with the anti-parallel diodes (D1 and D2) and employ a thermistor to regulate the gain and reduce distortion. Precision AC-to-DC converter Precision AC-to-DC conversion (rectification) is another useful application for a low-power op amp. The circuit of Fig.10.12 uses a dual operational-amplifier (MCP6002) and will convert a 0 to 1VRMS AC signal to a corresponding 0 to 1V DC output. The circuit operates well over the entire audio frequency range and its response is extremely linear. Fig.10.13. Peak level meter. Peak-level meter Another interesting application of a dual low-power operational amplifier is the audio peak-level meter shown in Fig.10.13. This circuit is ideal for use in a wide range of audio and recording applications. C2 and R2 set the time constant (2.2s) of the circuit. If a faster decay is required, the value of either C2 or R2 (or both) should be reduced. Alternatively, the peak hold time can be increased by increasing the value of one or both of these components. Audio mixer Our final application is a simple fourchannel mixer shown in Fig.10.14. IC1 is configured as a unity-gain inverting amplifier and the four input voltages inputs are summed together at the inverting input of IC1. The input impedance is nominally 10kΩ for each of the four channels. If necessary, the value of R5 can be increased to provide some gain. For example, values of 220kΩ or 470kΩ will result in gains of 2.2 or 4.7 respectively. Practical Electronics | October | 2022 Fig.10.14. Audio mixer. 61 The MCP600x family The MCP600x family is supplied in a variety of different package styles, including SOT, SOIC and PDIP packs, as shown in Fig.10.15. The plastic packaged dual-in-line versions of the MCP6002 and Fig.10.15. MCP6001/2/4 pinouts. Fig.10.16. Typical power supply arrangements. MCP6004 devices will be adequate for most purposes and easiest to use. Power supply arrangements We’ve described a variety of lowvoltage applications (and bearing in mind the MCP600x maximum voltage of 5.5V) the problem remains of how to obtain a 5V supply. There are several ways in which this can be done. Where no other source is available, three series-connected 1.5V alkaline dry cells can be used, as shown in Fig.10.16(a). Alternatively, four seriesconnected 1.2V NiMh batteries could be employed, as depicted in Fig.10.16(b). Another handy power source could simply be a USB power adapter that derives its input from a standard AC mains outlet and provides a regulated 5V output, as shown in Fig.10.16(c). Finally, if you already have a DC supply of between +7V and +12V available, the required 5V supply could be derived from a simple Fig.10.17. Improving stability. Fig.10.18. Using MPLAB Mindi. 62 Practical Electronics | October | 2022 voltage regulator like that shown in Fig.10.16(d). This circuit can provide an output of up to several hundred mA, so there’s plenty of current available for any additional 5V circuitry. Improving stability Problems can sometimes arise when op amps are used in conjunction with capacitive loads. This problem can be alleviated by adding some additional stabilising resistance (Rstab) in series with the output, as shown in Fig.10.17. Depending on the reactive nature of the load (determined by the values of Cload and Rload) the value of Rstab should be typically between 2Ω and 10Ω. MPLAB Mindi Microchip, the manufacturer of the MCP600x family of chips provides Mindi, a handy design tool that will allow you to simulate and test a huge variety of op amp circuits. Mindi uses a SIMetrix/SIMPLIS simulation environment, with options to use SPICE or piecewise linear modelling to cover a wide range of simulation requirements. In addition to generic circuit devices, the simulation interface is paired with Microchip’s proprietary model files. Mindi installs and runs locally on the user’s own PC. Once downloaded, no further Internet connection is required, and the simulation run time is independent of a remotely located server. As an example, Fig.10.18 shows Mindi being used to plot the frequency and phase response of the communication microphone preamplifier that we met earlier. The red and blue plots respectively show how phase shift and gain vary with frequency. Going further This section (below) details a variety of sources that will help you locate the component parts and further information that will enable you to get the best out of today’s low-power op amps. It also provides links to relevant underpinning knowledge and manufacturers’ data sheets. Table 10.3. Going Further with Getting to grips with low-power operational amplifiers Topic Source Notes MCP600x datasheet The MCP600x datasheet can be downloaded from: https://bit.ly/pe-oct22-mc1 Datasheets can also be found by following the links provided on various component supplier’s websites MCP6001, MCP6002, MCP6004 ICs can be obtained from several good component suppliers, including Farnell (https://uk.franell.com), RS Components (https://uk.rs-online.com), and Mouser (www.mouser.com) Op amp circuit theory Part 5 of Electronics Teach-in 4 provides a general introduction to op amps (from Electron Publishing: https://bit.ly/pe-oct22-eti4). The PE Direct Book Service at electronpublishing.com has several titles suitable for background reading on op amps and their uses. MPLAB Mindi A useful PDF introduction to Mindi is available from Microchip at: https://bit.ly/pe-oct22-mc2 MPLAB Mindi can be downloaded from: https://bit.ly/pe-oct22-mc3 Teach-In 8 CD-ROM Exploring the Arduino This CD-ROM version of the exciting and popular Teach-In 8 series has been designed for electronics enthusiasts who want to get to grips with the inexpensive, immensely popular Arduino microcontroller, as well as coding enthusiasts who want to explore hardware and interfacing. Teach-In 8 provides a one-stop source of ideas and practical information. The Arduino offers a remarkably effective platform for developing a huge variety of projects; from operating a set of Christmas tree lights to remotely controlling a robotic vehicle wirelessly or via the Internet. Teach-In 8 is based around a series of practical projects with plenty of information for customisation. The projects can be combined together in many different ways in order to build more complex systems that can be used to solve a wide variety of home automation and environmental monitoring problems. The series includes topics such as RF technology, wireless networking and remote web access. PLUS: PICs and the PICkit 3 – A beginners guide The CD-ROM also includes a bonus – an extra 12-part series based around the popular PIC microcontroller, explaining how to build PIC-based systems. EE FR -ROM CD ELECTRONICS TEACH-IN 8 £8.99 FREE CD-ROM SOFTWARE FOR THE TEACH-IN 8 SERIES FROM THE PUBLISHERS OF INTRODUCING THE ARDUINO • Hardware – learn about components and circuits • Programming – powerful integrated development system • Microcontrollers – understand control operations • Communications – connect to PCs and other Arduinos PLUS... PIC n’MIX PICs and the PICkit 3 - A beginners guide. The why and how to build PIC-based projects Teach In 8 Cover.indd 1 04/04/2017 12:24 PRICE £8.99 Includes P&P to UK if ordered direct from us SOFTWARE The CD-ROM contains the software for both the Teach-In 8 and PICkit 3 series. ORDER YOUR COPY TODAY at: www.electronpublishing.com Practical Electronics | October | 2022 63