Silicon ChipNet Work - September 2022 SILICON CHIP
  1. Outer Front Cover
  2. Contents
  3. Subscriptions: PE Subscription
  4. Subscriptions
  5. Back Issues: Hare & Forbes Machineryhouse
  6. Publisher's Letter
  7. Feature: What’s in a name? by Mark Nelson
  8. Feature: The Fox Report by Barry Fox
  9. Feature: Net Work by Alan Winstanley
  10. Project: TOUCHSCREEN AND REMOTE DIGITAL PREAMP WITH TONE CONTROLS by NICHOLAS VINEN AND TIM BLYTHMAN
  11. Project: MICROMITE TO SMARTPHONE CONNECTOR VIA BLUETOOTH by TOM HARTLEY
  12. Project: 20A DC Motor Speed Controller by JOHN CLARKE
  13. Project: USB-PD Triggers, Decoys and Testers by Jim Rowe
  14. Feature: Circuit Surgery by Ian Bell
  15. Feature: Make it with Micromite by Phil Boyce
  16. Feature: Max’s Cool Beans by Max the Magnificent
  17. Feature: AUDIO OUT by Jake Rothman
  18. PCB Order Form
  19. Advertising Index

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Articles in this series:
  • (November 2020)
  • Techno Talk (December 2020)
  • Techno Talk (January 2021)
  • Techno Talk (February 2021)
  • Techno Talk (March 2021)
  • Techno Talk (April 2021)
  • Techno Talk (May 2021)
  • Techno Talk (June 2021)
  • Techno Talk (July 2021)
  • Techno Talk (August 2021)
  • Techno Talk (September 2021)
  • Techno Talk (October 2021)
  • Techno Talk (November 2021)
  • Techno Talk (December 2021)
  • Communing with nature (January 2022)
  • Should we be worried? (February 2022)
  • How resilient is your lifeline? (March 2022)
  • Go eco, get ethical! (April 2022)
  • From nano to bio (May 2022)
  • Positivity follows the gloom (June 2022)
  • Mixed menu (July 2022)
  • Time for a total rethink? (August 2022)
  • What’s in a name? (September 2022)
  • Forget leaves on the line! (October 2022)
  • Giant Boost for Batteries (December 2022)
  • Raudive Voices Revisited (January 2023)
  • A thousand words (February 2023)
  • It’s handover time (March 2023)
  • AI, Robots, Horticulture and Agriculture (April 2023)
  • Prophecy can be perplexing (May 2023)
  • Technology comes in different shapes and sizes (June 2023)
  • AI and robots – what could possibly go wrong? (July 2023)
  • How long until we’re all out of work? (August 2023)
  • We both have truths, are mine the same as yours? (September 2023)
  • Holy Spheres, Batman! (October 2023)
  • Where’s my pneumatic car? (November 2023)
  • Good grief! (December 2023)
  • Cheeky chiplets (January 2024)
  • Cheeky chiplets (February 2024)
  • The Wibbly-Wobbly World of Quantum (March 2024)
  • Techno Talk - Wait! What? Really? (April 2024)
  • Techno Talk - One step closer to a dystopian abyss? (May 2024)
  • Techno Talk - Program that! (June 2024)
  • Techno Talk (July 2024)
  • Techno Talk - That makes so much sense! (August 2024)
  • Techno Talk - I don’t want to be a Norbert... (September 2024)
  • Techno Talk - Sticking the landing (October 2024)
  • Techno Talk (November 2024)
  • Techno Talk (December 2024)
  • Techno Talk (January 2025)
  • Techno Talk (February 2025)
  • Techno Talk (March 2025)
  • Techno Talk (April 2025)
  • Techno Talk (May 2025)
  • Techno Talk (June 2025)
Net Work Alan Winstanley This month’s roundup of technological trends investigates the worrying problems of lithium battery fires, ponders whether (and how) to upgrade to Windows 11 and spells out the things What3Words can do for you. A ccording to the 16th century can text a ‘FindMe’ link to an incoming caller which will generate the caller’s What3Words location. Businesses can use What3Words to help with logistics or the navigation of company vehicles. It is also finding its way into vehicles, with Subaru USA, DPD Parcels UK and Jaguar Land Rover adding What3Words to supplement navigation systems. Across India, street names are often duplicated, addresses can be confusing, and roadsides and many What3Words uses easily digestible words to describe rural areas don’t have ad- any location on the planet. London’s Tower Bridge is dresses at all. So Indian described here in the desktop version. optimised for voice, making it the ideal vehicle maker Mahindra announced last month it is integrating What3Words location system for the voice-enabled with Amazon’s Alexa in its all-new solutions of the future. We can expect to see more voice recognition and Alexa Scorpio-N SUV. integration in due course. It has been Multi-language integration made available in 51 languages. To make a start with What3Words, an app is available for mobile use that will A word or three about logins generate the three-word string, but it can The use of three whole words is also be used offline with GPS, which will also suggested as a way of managing provide the three-word location with- personal passwords. It’s becoming out reference to a map (see the guide increasingly pointless to use random at: https://youtu.be/_JBwRxjCq-k). If character strings like 3hroY7h0#_67, you have no mobile phone signal, you which is a login that can’t be rememwill need another means (radio, lan- bered and will probably end up written dline) to communicate on a Post-It note somewhere. A nonthose three words in sensical passphrase could be created order to summon any by stringing three words together, such services. The website as poachedeggssalt22. At least https://what3words. they are more human-friendly and com enables desktop usable, and no more likely to be hacked users to zoom in to any than any other combination of characaddress on a map and ters. Britain’s National Cyber Security the three words will be Centre (NCSC) explains the rationale of displayed. Both map using three random words this way, at: and satellite layers are https://bit.ly/pe-sep22-ncsc However, the use of biometrics and available, and a typical house might cover ten two-factor authentication (2FA) is or twelve squares, so increasingly replacing the need for you can almost pinpoint passwords altogether. In China, facial your living room using snapshots are increasingly used as a What3Words. Looking means of payment verification: Faahead, the company cial-Recognition Payment (FRP) or ‘Scan also states that it’s the the face to pay’ systems can look up your Way to go: Indian vehicle maker Mahindra is incorporating only addressing system picture on their database and complete What3words with Alexa into its new Scorpio-N SUV. proverb, ‘Three may keep a secret, if two of them are away’. However, the use of three words is central to the idea behind Londonbased What3Words, a geolocation service that enables users to pinpoint an address by using three easily digestible words. The firm has divided the globe into a grid of 3-metre squares, which they decided was the resolution needed to enable an area the size of an entrance or a car parking space to be pinpointed accurately. To map the entire planet (seas, oceans, lakes and all) would need 57 trillion addresses, which they calculated could be described using combinations of three words. The use of three words also gave them seven trillion addresses to spare, as two words would only have been enough for 1.6 billion squares. The system is future-proof, because even if buildings or addresses change over time, the same three words will always describe that same geographical location on the globe. Many safety benefits come with using What3Words, as the system makes it easy to describe one’s precise location in an emergency. In the UK, 80% of emergency services can now recognise What3Word phrases and it is catching on overseas, including with the Canadian police. In some cases, services 12 Practical Electronics | September | 2022 Before (above/right) and after (below) a BIOS update, which ‘enabled’ an onboard TPM2.0 module, allowing a Windows 11 upgrade. a transaction within 10 seconds. (The Nielsen Norman Group published a case study of FRP two years ago at: https://bit.ly/pe-sep22-frp) Managing logins As a regular web user, I’ve relied on Roboform for many years to manage several hundred web logins. Roboform Everywhere for Windows, Mac and mobile is cloud-based and it wakes up to autofill web browser logins with ease; plus, it stores ‘Safe Notes’ securely as well. Roboform uses an optional master password and is Windows Hello compatible, which calls for a PIN, fingerprint or webcam scan. (For desktop PC users, USB fingerprint readers that are Windows Hello compatible cost £20-25 on eBay.) Roboform Everywhere starts at $17.90 a year and a free version is worth trying. Readers can visit Roboform.com for more information. Windows 11: Check your TPM Regular Net Work readers may recall my piece in September 2021 about the then-forthcoming version of Windows Practical Electronics | September | 2022 11 and its minimum system requirements. One obstacle to upgrading older PCs from Windows 10 can be the lack of a Trusted Platform Module (TPM), which is a hard-wired chip-level cryptographic device that W11 uses to enhance data security. Whether you can upgrade to Windows 11 depends on whether your motherboard supports a TPM 2.0 module. You can check for W11 compatibility by typing ‘PC Health Check’ into the W10 search bar and running the app. True to form, my home-brew Asus W10 PC claimed it did not meet the upgrade requirements as TPM2.0 was not supported. Yet my Asus motherboard had what the makers term ‘Secure Boot’, meaning it should be upgradeable to Windows 11. The first port of call was the BIOS settings to see if something like Secure Boot needed enabling there: no joy. A BIOS update was then suggested, which a seasoned PC user can handle (ensuring you have older BIOS files on disk should you need to revert back to them). I duly updated the BIOS, and – lo! – TPM2.0 suddenly appeared, as shown in my PC’s Device Manager settings. This can kick-start the well-oiled Windows Update routine before you can even blink, but it raises the question of whether you actually want to upgrade. Will existing software run on Windows 11? For example, I wrote previously how Epson software for a V600 flatbed scanner was not fully compatible with W11, and Epson’s dust removal imaging technology – one of the reasons people buy that scanner – would be lost (see Net Work, April 2022). The web is alive with complaints of W11 incompatibility. Some legacy software may also be difficult or messy to re-install, even if it works at all. So, for now, readers, I’ve reverted back to the older BIOS: I’m happy to sail along with a PC that stubbornly refuses to upgrade to Windows 11. A lot of useful info is at the Asus Windows 11 FAQ: https:// bit.ly/pe-sep22-asus (it will also help users of other brands). One born every minute At about the same time, I also applied the ‘three words’ idea to one of my POP3 mail accounts. I then hit another annoyance: my PC kept sounding a notification (the Windows ‘Balloon’ sound), every minute, on the minute. It would not be silenced! I tried everything under the sun to locate the cause of this annoying beep. Maybe it was caused by my BIOS downgrade? Or anti-virus software? Running Process Monitor (see https:// bit.ly/pe-sep22-pmon) showed Windows’ inner workings in real-time (no clue there), and Windows’ builtin Event Viewer displayed Windows logs and error messages (ditto). I almost tore the PC apart looking for the cause, before silencing the sound by turning audio off altogether. This madness went on for a day or two, before I realised that, strangely, the POP3 mail that I previewed on a tablet or smartphone did not appear on my regular PC. Then the truth dawned – I had failed to update my PC’s Mailwasher POP3 settings for the new three-word login, so Mailwasher was trying to fetch mail every minute in the background before sounding the alert because the POP3 logins were wrong! Software makers Firetrust Limited have offered to add a visual warning of errors into a future release of Mailwasher. Spontaneous com-bus-tion Following my item on exploding electric buses that go into volcanic meltdown due to battery failures, my thanks go to regular long-time PE reader Godfrey Manning, who writes: ‘The Paris exploding bus (Net Work, 13 A crash-damaged Tesla EV ignited three weeks later after arriving at a California scrapyard. (Sacramento Met. Fire/ Facebook) July 2022) isn’t the only example of a vehicle spontaneously combusting. One did this standing outside the garage in Potters Bar (Hertfordshire, England) a few weeks ago. The uncontainable blaze then caught several other buses nearby. The lack of injuries was only down to luck, not science. A long while ago, a battery in an emergency locator beacon caught fire in an aircraft remotely parked and empty at Heathrow Airport, London. Good thing it wasn’t in the air. ‘It seems to me that we’re too ready to rush new technology from lab to production. It’s well known in engineering (and pharmaceuticals too) that unwanted effects become apparent when production quantities are in service, phenomena that were unlikely to manifest at the small-scale testing stage. We need to stop implementing techniques just because we can and should slow down and consider what’s really beneficial and even then, start with small-scale trials.’ Harking back to my 1970s school days, one day my Nuffield ‘O’ Level chemistry teacher was expounding the properties of the alkali metals group of elements, the family that includes lithium (Li), sodium (Na) and potassium (K). Glass-fronted cabinets lined the ‘chemmy lab’ and they stored a vast array of glass jars containing samples of most elements and chemical compounds for your scribe to study. Small lumps of alkali metals were stored in individual jars, submerged under oil, to prevent contact with air or moisture. One of my erstwhile chums decided to smuggle a small lump (potassium, I think) out of class, to ‘have fun with 14 it’ at playtime. Afterwards, he tried flushing the piece of potassium down a school toilet: the resulting explosive reaction demonstrated how alkali metals and water really didn’t get on well together! While not wanting to be accused of scaremongering, it’s worth knowing how the rapid uptake of large-scale rechargeable lithium batteries is creating a whole new raft of risks and challenges, especially for those faced with tackling problems when battery technology goes wrong. I must admit I’m starting to look at lithium batteries with a more wary eye. a bund wall around it and filled it with water to let the car cool off. The tactic ultimately reduced the total amount of water needed, estimated at 4,500 gallons (17,000 litres), and it limited the runoff of contaminated water as well. Tesla battery fires aren’t exactly new: a year ago a news report claimed that a new Tesla Model S caught fire just a few days after delivery. The driver struggled to get out of the car (the doors wouldn’t open) and he had to force his way out through the door to escape. The fire needed ‘copious amounts of water’ for over two hours before it was finally extinguished. The CNBC news clip is at: https://youtu.be/t2adVW6bTkQ In May this year, a Tesla owner in Vancouver had to break out of his car, again by kicking the windows out, when the car suddenly stopped working and smoke filled the cabin. A report is at: https://youtu.be/dQxm6n7SdvE YouTube is full of electric vehicles burning out: in the five-minute video at https://youtu.be/Le6KNI9YsH0 showing an EV charging bay, at 0:30 seconds the sound of escaping gas (presumably from the battery pack gassing) escalates before fire breaks out. Note the intense blowtorch effect on several sides, which ultimately destroyed three vehicles. Scary e-scooter meltdowns The risks of lithium battery failure also apply to lesser forms of transport. British Customs authorities have long confiscated imported e-scooters that have fake safety certification or non-compliant batteries or chargers. In January, an e-scooter, stored in the Hot wheels I found footage of the incident Godfrey highlighted on YouTube (see: https://youtu.be/peT72jWHXfM). These intense battery fires seem to start spontaneously, and large-scale fires seem to be virtually impossible to deal with, other than by letting them burn themselves out. In June, a written-off Tesla electric car that had been stored in a Californian scrapyard for three weeks was suddenly engulfed by fire. The local Sacramento fire crew extinguished the body shell but residual heat in the wreckage kept re-igniting gasses that were escaping from the car’s battery pack. The fire raged even when the car was turned onto its side and drenched with water directly; the vast amount of water running off also risked polluting the land. ‘It took a significant amount of time, water and thinking outside the box to extinguish,’ said the fire chief. Eventually firefighters built An e-scooter battery ignited without warning while stored in a community area of an apartment block in Essex. (Essex County Fire & Rescue) Practical Electronics | September | 2022 communal area of a block of flats in Harlow, Essex, suddenly caught fire. A passer-by took it safely outside, but the outcome could have been much worse if the e-scooter had been indoors: that’s exactly what happened later on in June when a fire on the 12th floor of a block of flats in Shepherd’s Bush, London, broke out and wrecked the apartment. An e-scooter had overheated and caught fire while being charged. Eight fire engines and 60 crew attended: there were no casualties, but the incident focused minds as it was less than a mile away from the Grenfell Tower block that was engulfed in 2017 when cladding caught fire, and 72 residents lost their lives. In the Shepherd’s Bush fire, a new system called ‘999EYE’ was used that enabled callers to live-stream video straight to the Fire Brigade’s 999 control centre (999 being the UK equivalent of 911). 999EYE was developed by Capita and West Midlands Fire Service and it sends a link to the caller’s smartphone which starts the camera (think, having a video consultation with your GP). The streaming video helped firefighters to assess the risks that might be involved – see: https://youtu.be/8E-DVij0km8 In Singapore, a resident had a very lucky escape when his e-scooter suddenly exploded like a Roman candle while charging. The video – shown here: https://youtu.be/7u_6jCVK6Us – is shocking. The same happened to a UK e-scooter owner, see: https:// youtu.be/UqH2CJBRWP4 (language/ NSFW). Finally, an ordinary lithium battery is shown erupting at: https:// youtu.be/nFgXFIa8luY (skip to 4 mins 40 seconds – but do watch to the end). It should be emphasised that these are extreme cases, but it’s worth knowing how to recognise some early warning signs. At consumer level, lithium batteries appear in everything from earbuds to laptops and vacuum cleaners to power drills. In some failure modes, they can short internally (a ‘soft short circuit’) that can be undetectable from outside. It’s also not uncommon to see small Li-ion batteries that have swollen in size, due to gassing as the battery starts to age. A Chinese ‘compatible’ digicam battery swelled suddenly and jammed itself in the author’s camera, as did a smartphone battery, and an old 18V 4Ah battery on the workbench was found to have swollen and cracked overnight, causing me to wonder whether it would short out internally and maybe ignite; not what I want in a workshop full of flammable materials (and a car). After seeing those videos, I shall scrap it immediately. You might want to buy a fire blanket and extinguisher, just in case! Larger batteries may incorporate internal strapping and vents to help overcome swelling, but in extreme cases any damage or pressure that builds up may puncture the separators of the cells Electrogenic is offering a kit to convert a Land Rover Defender and create a chemical to all electric use. An electric motor is bolted to the Land short circuit, risking Rover’s existing clutch bell housing, which means the vehicle thermal runaway and can keep all its gears, providing up to 90kW and 235Nm of torque. The battery holds 52kWh and is mounted under the an intense fire. Swolbonnet, with a claimed on-road range of 100 miles. len lithium batteries tie-up will accelerate the commercial of any shape or size are best isolated uptake of HyperloopTT by customisand disposed of via a recycling scheme. ing Hitachi’s proven high-speed rail Judging by all those YouTube videos, logic systems rather than creating new the first signs of battery failure are a standards from scratch. burning smell, smouldering fumes or Owners of Land Rover Defenders excess heat coming from a device, poscould benefit from a new drop-in kit sibly showing signs of melting plastic. made by Electrogenic that converts Remove it to the open air immediatethese rugged 4x4 diesel workhorses ly and remember that the sound of gas to electric power. The conversion kit, escaping is likely a prelude to a potenaimed mainly at the agricultural sector tially very serious battery explosion and landowners, has been in developwhich can happen with no warning. ment and extensively tested over the Because of the fire risk, lithium batpast 18 months. This very interesting teries have become a major headache company also specialises in converting for the airline industry. Hence there old classic cars to EVs. More details at: are severe restrictions on what batterhttps://bit.ly/pe-sep22-lrda ies and equipment air passengers can Rolls-Royce has shortlisted a number ‘carry on’ and what can be checked of locations around the UK where major into the aircraft hold. For visitors to parts of its new Small Modular Reactors the US, FAA advice for travellers is at: (SMRs) could be fabricated, including https://bit.ly/pe-sep22-haz while UK at Grimsby and nearby Stallingborough travellers and visitors can check the in north-east Lincolnshire. Other sites CAA (Civil Aviation Authority) rules at: in Wales and northern England are also https://bit.ly/pe-sep22-caa being considered. New headquarters in Other news roundup Manchester have also been announced For some battery applications, Shefby Rolls-Royce. It is still early days, field-based Faradion may eventually with design proposals yet to be signed offer an alternative to lithium power off before new SMR plants go onstream sources. Their sodium-ion batteries are at the end of the decade. an emerging technology that promises The SMR race is on: Poland’s stateto be safer than lithium cells and offer owned energy supplier Enea recently a higher energy density, and, since signed an agreement with US SMR dethey can safely be discharged to 0V, veloper Last Energy (Net Work, June they can be transported more easily 2022) to co-operate on the deployment with no risk of thermal runaway. Soof SMRs, while American SMR producer dium-ion batteries might prove ideal NuScale is gearing up to produce and for static storage, back-up power uses deliver its ‘VOYGR’ SMR scalable 77MW or small mobility applications such modules (Net Work, February 2022). as e-scooters. There is some outline A final reminder that you’ll find this information at: www.faradion.co.uk month’s hyperlinks ready-made for you Mentioned last month, Hyperloop on the Net Work blog page at PE’s webTransportation Technologies has partsite, at: www.electronpublishing.com nered with Hitachi Rail to develop a That’s all from Net Work this time, digital signalling and traffic managesee you next month! ment system that will enhance the The author can be reached at: physical safety requirements for Hyalan<at>epemag.net perloopTT capsules. It is hoped the Practical Electronics | September | 2022 15 Battery early warning signs