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Practical Electronics | November | 2023
Volume 52. No. 11
November 2023
ISSN 2632 573X
Editorial
Upping your electronics housing game
You’ve chosen or designed your project, sourced the components,
populated the PCB, tested the circuit and… it works.
Congratulations, but what now? Well, you need to ‘stick it in a
box’. That’s the basic plan, but housing electronic circuits is not a
trivial undertaking.
A housing needs to protect your circuit – and, if it’s a mainspowered project – the user(s). It also needs to support and arrange
all the connections, switches, pushbuttons, pots and displays that
accompany the circuit. Last, but not least, after all the effort of
design, assembly, testing and troubleshooting, it really should look
the part. You want to be proud of the result, and ensure it is durable.
Inevitably, this requires quite a lot of non-electronic skills: simple
metalwork / ‘plasticwork’, such as drilling, sawing, filing and
so on. At this stage it won’t have escaped your notice that goodlooking, well-made enclosures are not cheap. In fact, for simpler
projects you often spend as much, if not more, on the box than on
the circuit itself.
Recycle old housings
Often, you have two choices – buy new, or recycle. The latter is
attractive but offers up one major problem. The front and back
sections are often aluminium plates, which are – of course – already
full of holes for the original circuit, along with legends describing
their operation. The trick here is to buy a cheap, possibly very cheap
dead unit and remove everything – including the front and back
panels. Next, get some thick aluminium sheets cut to size to match
the old panels. Now you can get to work, but plain aluminium can
look a little tired and predictable, plus it is very soft, easily marred
and any polish you apply will quickly fade as its surface corrodes in
the atmosphere.
What you need is a way of toughening up aluminium and giving
it your own special ‘look’. Here’s where anodising steps in – it’s
an electrochemical process that dyes, protects and strengthens the
surface of aluminium. ‘That’s great, but how do I do it?’ I hear you
cry. Well, in this month’s PE we will explain the method.
This is not the kind of technique we will run regularly in PE – after
all, this is an electronics magazine. However, I feel sure many
readers will enjoy using this process to give their housings a smarter,
more original look.
Be safe!
Just one thing – anodising does involve some unpleasant chemicals.
Always work safely and make sure you understand the hazards.
Inexperienced, especially younger, readers must seek supervision!
Matt Pulzer
Publisher
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