This is only a preview of the December 2023 issue of Practical Electronics. You can view 0 of the 72 pages in the full issue. Articles in this series:
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Tim Blythman’s
Dual-Channel
Power Supply for
BREADBOARDS
Things can get messy when you’re prototyping a design on a breadboard
but you definitely don’t want to make a mistake hooking up the power
supply! This Dual-Channel Breadboard PSU is the perfect solution.
It plugs straight into a breadboard’s power rails, has two adjustable
current-limited outputs and can run from different power sources. It has
already become an indispensable part of our workbench.
W
e do a lot of prototyping
on breadboards. It’s the easiest way to test ideas, especially if you need to try out tweaks and
modify a circuit configuration. Jumper
wires make it nice and easy to wire up
a circuit and make changes on a solderless breadboard.
While you can get compact power
supply modules that plug straight
into a breadboard and provide 5V
and 3.3V rails, like Jaycar Cat XC4606
and Altronics Cat Z6355, they have
their drawbacks. The main problems
are that they only offer one voltage
at a time and lack the flexibility and
current-limiting features of a bench
power supply.
So we decided to design a low-cost,
easy-to-build replacement incorporating the most important features of
a bench supply.
The result is a Breadboard PSU
that’s versatile yet straightforward.
It plugs directly into a breadboard’s
power rails at one end, like the simpler supplies described above, but it
has two independent outputs.
We have published a similar design
called the Arduino-based Power Supply (February 2022), a compact solution for a home workshop. Like this
Breadboard PSU, it provides up to
14V output at up to 1A, although it
only has one output.
As the Arduino-based Power Supply is controlled by a computer, it
Practical Electronics | December | 2023
can be tucked away. Its controls and
display are displayed on the computer screen, so it does not take up
any more valuable workbench space.
But there is nothing quite so tactile as being able to adjust a couple
of knobs to dial in voltage and current settings while you’re testing a
prototype, and that is how the Breadboard PSU works. If you’re working close-up with the breadboard,
having the supply controls nearby
is convenient, and the PSU doesn’t
make the whole breadboard set-up
much bigger.
Two independent output channels
Most breadboards have at least two
sets of supply rails, one pair on either
side. Given that, and the fact that many
circuits require two voltages (eg, 3.3V
and 5V or 5V and 12V), adding a second channel seemed like a great idea.
Even just using the two outputs as
independent, current-limited supplies at the same voltage can be very
handy for testing and validating parts
of a circuit.
Despite duplicating much of the
circuitry, we’ve managed to keep
the end result compact. The basic
version doesn’t even have a display;
it just has four knobs to dial in the
voltage and current limit on each of
the two channels.
It is certainly usable on its own,
but there are evident benefits to being
able to see the output voltages and
currents as you work on your prototype. Later, we will present a neat
little display module that not only
provides readouts for the Breadboard
PSU but also offers extra measuring
channels to help you see what else
is happening on your breadboard. A
particularly handy facility
Features and Specifications
∎ Two independent channels
∎ Each channel delivers 0-14V/0-1A (depending on input supply and load)
∎ Runs from 7-15V DC or USB 5V DC
∎ Plugs straight into breadboard power rails
∎ Four potentiometers provide all controls
∎ Optional metering add-on described on page 34 (shown above)
∎ Transient load regulation: <80mV DC + 350mV AC, 0-1A
∎ Transient settling time: 300µs, 0-1A
25
Breadboard Power Supply – Main Board Circuit
Circuit operation
For the most part, the two channels
of the Breadboard PSU have identical circuits that work independently.
Having said that, they are supplemented by some common supply
circuitry, as shown in Fig.1, the full
circuit diagram.
You might notice that there are no
regulator ICs in the main part of the
circuit, at lower left. Instead, like
the earlier Arduino PSU, the two
outputs have their voltage regulated
by op amps controlling NPN emitter-
follower transistors (Q1 and Q3).
The op amps use negative feedback
to adjust the transistor base voltages
26
to maintain the desired output voltages. This method of regulation can
be a bit tricky due to the need for it
to respond fast to changes in output
load while at the same time, needing stability to avoid oscillation.
Luckily, by using NPN emitter-followers, we avoid a large phase shift
and gain a great deal of ‘local feedback’, so the op amps only need to
make minor adjustments. More on
that local feedback later.
As the supply is intended to be
flexible, there are two different ways
to power it. We’ll refer to the higher
of these as 15V but its absolute maximum is 16V, the highest voltage that
all circuit components can tolerate.
Apart from this, its exact value is not
critical and we expect users will stick
to around 12-15V DC, as supplies
delivering that range of voltages are
pretty common.
Since the highest possible output
voltage is around 2V below this rail,
even a 9V battery is a valid option if
you only need voltages up to about
5V. For example, if you are working
primarily with microcontrollers.
A 5V rail also exists in the circuit
for components that cannot handle
15V. JP1 and JP2 provide the means
to configure the sources of the 15V
and 5V rails, respectively, and are
Practical Electronics | December | 2023
Breadboard power modules like
this are available from Jaycar and
Altronics. They are inexpensive,
convenient and can provide 5V
and 3.3V rails as set by a switch,
but they only supply one voltage at
a time and don’t have adjustable
voltages or current limiting.
of each channel plus optionally two
other currents across pairs of points
located on the breadboard.
Fig.1: the Breadboard PSU shares some circuitry with the Arduino
Programmable Power Supply but with no microcontroller in sight. Instead,
four potentiometers provide control of two independent current-limited
adjustable supplies.
derived from DC input jack CON1
and USB socket CON2.
The incoming DC voltage at CON1
passes through reverse-polarity protection diode D1 to one side of JP1,
allowing direct use of the incoming
voltage for the 15V rail. The incoming
DC at CON1 also feeds 78L05 linear
regulator REG1, accompanied by an
input bypass capacitor to produce a
5V rail, which goes to one side of JP2.
With JP1 and JP2 set to the ‘REG’
and ‘JACK’ positions, the power from
CON1 supplies all the power rails on
the Breadboard PSU.
When JP1 and JP2 are set to the
alternative ‘BST’ and ‘USB’ positions,
Practical Electronics | December | 2023
the 15V rail is derived from MOD1,
an MT3608 boost module, which is
supplied by 5V from the USB socket.
The boost module has an adjustable
output which must not be set any
higher than 16V.
Other components common to the
two supplies are a 51kΩ/10kΩ divider
which provides a scaled version of
the 15V DC rail to a pin on CON5 for
external monitoring.
A four-channel INA4180A1 current shunt monitor (IC1) and its
100nF bypass capacitor are also
shared between the two channels.
It is powered from the 5V rail and
used to monitor the output current
Dual independent regulators
The remaining circuitry is independently allocated to one of the two
channels and identical between the
two. Therefore, we’ll describe the
function of one channel, with designations in brackets to indicate the
equivalent part for the other channel.
10kΩ potentiometers VR1 (VR2)
and VR3 (VR4) are wired across the
5V rail to set the voltage and current
targets, respectively.
The control voltage from VR1 (VR2)
passes through a 100kΩ resistor and
is filtered by a 100nF capacitor to
reject noise, while the current control voltage goes directly to its own
100nF capacitor. These feed pins 3
and 6 of dual rail-to-rail op amp IC2
(IC3), respectively.
The 16V supply limit of the op
amps dictates the maximum of 16V
the design can handle.
IC2 (IC3) has a 10μF capacitor
between its pin 4 and 8 supply pins,
as its outputs can be expected to
deliver a reasonable amount of current in sympathy with the PSU’s load.
Its supply comes from the 15V rail
and circuit ground.
The voltage at pin 3 is compared
with that at pin 2, which comes from
a 51kΩ/10kΩ divider across output
connector CON3 (CON4). This is fed
from the emitter of MJE3055 NPN
power transistor Q1 (Q3) via a 100mΩ
current-sense resistor.
Q1’s (Q3’s) base is fed current from
IC2’s (IC3’s) pin 1 output via a 100Ω
resistor, filtered by a 10μF capacitor
to ground. This low-pass filter works
to prevent any oscillation that might
occur. Q1’s (Q3’s) collector connects
directly to the 15V rail.
With Q1’s (Q3’s) base voltage held
steady by the 10μF capacitor, if the
output voltage at its emitter drops, the
base-emitter voltage inherently rises,
causing it to conduct more current
and ‘prop up’ the output. Similarly,
if the output voltage rises, its base-
emitter voltage drops, so it conducts
27
The Breadboard PSU is designed to tap into small breadboards with
longitudinal power rails, such as the Jaycar Cat PB8820 seen earlier. One
end rests on header pins in the breadboard, while the other stands on tapped
plastic spacers.
less, moderating the output voltage.
This local feedback provides fast corrections in response to load changes,
keeping the output voltage reasonably steady in the short term. Slower
corrections to its base drive from the
Parts List – Dual-Channel Breadboard PSU
1 double-sided PCB coded 04112221, 99mm x 54mm, available from the PE
PCB Service
1 PCB-mounting 2.1mm inner diameter barrel socket (CON1)
1 SMD mini-USB socket (CON2)
2 2-way pin headers, 2.54mm pitch (CON3, CON4)
2 6-way female socket headers (CON5, CON6)
3 3-way female socket header (CON7-CON9)
2 3-way pin headers with jumper shunts (JP1, JP2)
2 12mm-long M3-tapped spacers
4 M3 × 8mm machine screws
2 M3 hex nuts
2 M3 shakeproof washers
2 small TO-220 finned heatsinks (no larger than 20 × 20 × 10mm)
1 MT3608 boost module (MOD1) [SC4437]
4 10kΩ 9mm linear potentiometer and knobs to suit (VR1-VR4)
[Jaycar RP8510 and HK773x]
4 short component lead off-cuts or pieces of wire (for mounting MOD1)
Semiconductors
1 INA4180A1IPWR quad current shunt monitor, TSSOP-14 (IC1)
2 LMC6482 dual rail-to-rail CMOS op amps, DIP-8 (IC2, IC3)
1 1N4004 400V 1A diode (D1)
2 MJE3055 60V 10A NPN transistors, TO-220 (Q1, Q3) [Jaycar ZT2280]
2 BC547 45V 100mA NPN transistors, TO-92 (Q2,Q4) [Jaycar ZT2152]
1 78L05 5V 100mA linear regulator, TO-92 (REG1) [Jaycar ZV1539]
Capacitors (all SMD M3216/1206 X5R/X7R or MKT/ceramic radial)
8 10μF 16V
7 100nF 50V
4 1nF 50V
Resistors (all 1/4W axial 1% metal film except as noted)
3 51kΩ
7 10kΩ
2 100Ω
4 100kΩ
2 100mΩ M6432/2512 1W SMD
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op amp provide longer-term fine-tuning to improve regulation.
IC2a (IC3a) effectively tries to keep
pins 2 and 3 at the same voltage by
changing its output at pin 1. The voltage applied to CON3 (CON4) is thus
a scaled version of the voltage on
IC2a’s (IC3a’s) pin 3 with a low source
impedance, forming the voltage control portion of the circuit.
For the most part, the output
voltage is proportional (as per the
51kΩ/10kΩ divider) to the voltage
set by the voltage at the wiper of VR1
(VR2), but it can vary, as we shall
see shortly.
The 100nF capacitor across the
51kΩ feedback resistor helps the
circuit respond quickly to changes
by applying the full output voltage
change to pin 2 of IC2a (IC3a) initially, rather than a scaled version.
The 1nF capacitor between pins 1
and 2 of IC2a (IC3a) prevents oscillation by effectively increasing negative feedback at higher frequencies.
The 100mΩ shunt mentioned earlier connects to pins 12 and 13 (2 and
3) of IC1, the current shunt monitor.
IC1 is an amplifier that produces a
voltage at its pin 14 (pin 1) that is
20 times the difference between its
input pins. This voltage passes to
IC2b’s (IC3b’s) pin 5 non-inverting
input via a 10kΩ resistor.
The shunt will induce a drop of
100mV at 1A which, when amplified
by 20 by IC1, gives 2V/A at its output.
The current setting voltage from
VR3 (VR4) is directly connected to
pin 6 of IC2b (IC3b), the inverting
input, and the output from pin 7
drives the base of NPN transistor Q2
(Q4) via a 100kΩ resistor.
Q2’s emitter is grounded and its
collector connects to IC2’s (IC3’s) pin
3, the voltage setting. An excessive
output current causes IC2’s (IC3’s)
pin 5 to rise above its pin 6 voltage,
so output pin 7 goes high to turn on
Q2 (Q4), pulling down the voltage
reference until the current limit is
no longer exceeded.
Another 1nF capacitor between
IC2’s (IC3’s) pins 6 and 7 helps to
reduce oscillation in the current control feedback loop, similar to the one
in the voltage feedback loop.
Theoretically, the default circuit
values correlate to a full-scale voltage setting of 30.5V on VR1 (VR2)
and about 2.5A on VR3 (VR4), but
we don’t expect either of these will
be achieved in practice. The dividers have mainly been selected so that
the feedback and control voltages are
below 3.3V, so an external monitoring circuit with a 0-3.3V input range
can be used.
Practical Electronics | December | 2023
timebase = ms
Scope 1: the response to a load change that triggers current
limiting is about as fast as possible given the size of the
output capacitor. The 23.5W load brings the output voltage
down from 12V to 10V at around 400mA.
If REG1 were replaced with a
pin-compatible 3.3V type (that can
withstand an input of at least 16V),
the maximum voltage and current
settings would be 20V and 1.65A.
This would have the advantage of
making the controls less sensitive, so
accurate adjustments could be made
more easily.
Supply options
Feeding in 12-15V DC to CON1 will
give the best results, as the 5V output
of REG1 will be better regulated than
the 5V DC from a USB power supply.
While the USB option is convenient,
the boost module could impose a
high current draw on the USB supply, which might cause unexpected
glitches if it is overloaded.
If you only ever plan to feed in
power via CON1, you could omit the
USB socket and MOD1 and hard-wire
the two jumpers.
The remaining connectors, CON5CON9, are not needed when the
Breadboard PSU is used in its standalone configuration, but can be used
to connect to the display daughterboard, to be described on page 34.
If fitting these connectors, use
header sockets. These not only match
up with the headers on the display
board, but they also make it easy
to use standard breadboard jumper
wires to connect these points to your
breadboard circuit.
If you wish to tap into them for
other purposes, CON5 and CON6
connect to most of the low-voltage
signals mentioned earlier. CON7
provides breakouts for the incoming supplies from CON1 and CON2.
CON8 and CON9 connect to the two
spare current shunt monitor channels on IC1.
Practical Electronics | December | 2023
timebase = sec
Scope 2: the slowest response under any situation is shown
here, where the output voltage is instantaneously set to
0V with no load. The drop rate is limited by the output
capacitor discharging through the output voltage divider.
Performance
As the Breadboard PSU is based heavily on the circuit of the Arduino PSU,
we knew it would work well. Still,
we have produced a few scope grabs
to give you an idea of what to expect.
The response to a current limiting
event is critical to any bench supply’s performance. Scope 1 shows the
Breadboard PSU’s output using our
Arduino Programmable Load (June
2023) to apply a step load change
from an open circuit to 23.5Ω, with
an initial voltage of 12V.
The blue trace is the voltage and
the red trace is the current, peaking
at around 500mA. As you can see,
the Breadboard PSU starts reacting
almost immediately and has settled to the new operating point after
about 150μs.
Note that the time constant of the
10μF output capacitor into a 23.5W
load is about the same duration, so
most of the delay is actually due to
the output capacitance discharging.
Scope 2 shows a step change in
the voltage setting from 12V down
to 0V (applied by shorting the wiper
of VR1 to ground). Here, the output voltage takes half a second to
decay due to the 10μF capacitor only
being able to discharge through the
51kΩ/10kΩ divider.
Of course, any load impedance will
cause this to happen much quicker.
And it’s doubtful that you’ll be able
to wind the potentiometer down any
faster than that anyway.
Transient response is an important parameter for a regulator since
it shows how much it will allow the
voltage to vary if the load impedance
changes fast. Scope 3 shows how the
output voltage shifts with a series of
load changes from 250mA to 500mA
timebase = sec
Scope 3: this scope grab shows a series of load changes from 250mA to 500mA
to 750mA to 1A and back to 250mA, with the worst deviation being under
100mV. We made these measurements directly at the output of the PSU. In
practice, when using a breadboard, the variation is about three times greater
due to the resistance of the breadboard conductors.
29
The underside of the
Breadboard PSU. The wires
were just for prototyping and aren’t
required on the final board, see Fig.2.
to 750mA to 1A and back to 250mA.
As you can see, the change in output
voltage is small, well under 100mA
at 1A compared to no load.
Scope 4 shows a close-up of the
transition from 250mA to 500mA
in Scope 3. There are brief spikes of
+300/−375mV, but it quickly settles
to a steady voltage after about 300μs.
Construction
The Breadboard PSU is built on a
double-sided PCB coded 04112221
that measures 99 x 54mm, as shown
in Fig.2. It is available from the PE
PCB Service.
Apart from the USB socket (CON2)
and the current shunts, all the circuit
parts can be through-hole types. It
could have been smaller if we’d used
more surface-mounting parts, but we
would still need to leave room for
the potentiometers and heatsinks for
the transistors.
While this project is useful for
beginners, constructors will need
reasonable soldering skills as most
shunt monitor ICs are only available
as SMDs, and quad shunt monitor IC1
has fairly closely-spaced leads. Still,
it is not that hard to solder with the
right tools, a gentle touch and a bit
of patience.
We’ve designed the PCB to accept
either through-hole or surface mounting capacitors. So, if you have suitable SMD capacitors, you should
fit them along with the other surface-mounting parts.
While Fig.2 shows SMD capacitors,
our photos reveal we built the prototype with through-hole types. Note
30
that SMD ceramics are usually cheaper
than equivalent through-hole caps.
We’ve extended the pads for the
smaller SMD parts to ease assembly. You might get away with simply using a fine-tipped iron, but flux
and solder wicking braid will definitely help.
Start with IC1, which has the smallest leads of any of the SMDs. Apply
flux to its PCB pads and align the part,
checking that the pin 1 marking dots
on the part and silkscreen line up.
Tack one lead, then gently solder the
remaining pins if all is still aligned
(use a magnifier to check).
The solder fillets should form easily if you have the right amount of
solder and flux. Use the braid to wick
up any excess solder that might form
bridges between the pins.
timebase = ms
Scope 4: a close-up of the 250mA500mA transition in Scope 3. There
is a bit of overshoot, but it’s close to
being symmetrical.
CON2 is a surface-mounting USB
socket that locks into place with tabs
on its underside. Apply flux and carefully solder the two longer pads for
power. After that, solder the larger
mechanical tabs on the sides of the
USB socket.
The two current shunt resistors
are on the reverse of the PCB. Align
them within their pads and tack one
lead. Adjust the position so that the
part is squarely within the silkscreen
markings. Then solder the other lead
and refresh the first lead if necessary.
Fit the capacitors now if you are
using SMD parts. There are three different values and they are all spread
around the PCB. Work with one value
at a time to avoid mixing them up.
At this point, clean up any excess
flux using an appropriate solvent. Be
sure to let it dry thoroughly as many
such solvents can be flammable.
A good strategy for the remaining
PCB parts is to work from the lowest
profile components up. Start with the
resistors, as they are all mounted flat
against the PCB. There are 16 of these
around the PCB; check the silkscreen
values against the resistors before
soldering. A multimeter is the most
reliable way to check the values as
the colour markings can sometimes
be ambiguous.
Fit the solitary diode D1 next. It
is installed near the USB socket and
should have its cathode band close
to the USB socket.
If using through-hole capacitors,
fit them next, checking the silkscreen
marking against the part marking.
Then install the two op amps. Their
pin 1 markings should align with the
silkscreen and face to the left of the
PCB. You could use sockets, although
a socket for IC2 might foul the heatsink for Q1; check first before fitting
it. It’s generally acceptable to solder them directly to the PCB as you
should not need to swap them unless
they are faulty, which is unlikely.
There are three TO-92 parts; the two
smaller transistors, Q2 and Q4, and
voltage regulator REG1. Solder them
in now, making sure to orient them
correctly and don’t get them mixed up.
Fit the various headers and jumpers next, but leave CON3 and CON4
to last as they are fitted under the
PCB. Check Fig.2 and our photos to
see what goes where.
Use three-way headers for the two
three-way jumpers, JP1 and JP2. Slot
them in place, solder one pin and
check that the pins are perpendicular to the PCB surface before soldering the remaining pins. Leave the
jumper shunts off until testing has
been completed.
Practical Electronics | December | 2023
The remaining connectors on the
top of the PCB (CON5-CON9) are all
SIL socket types. It’s even more critical to mount them perpendicular to
the PCB as they are designed to plug
into a second PCB mounted above.
The two larger transistors, Q1 and
Q3, need heatsinks. Bend the leads
back around 7mm from the body and
thread the leads into the PCB holes.
Slip the heatsinks in behind the transistors and secure both the transistor
and heatsink to the PCB with an 8mm
M3 screw on each.
A thin layer of thermal paste on
the underside of the rabs of the transistor is optional, but will help with
heat transfer. Add the washer and
tighten the nut firmly to position the
transistor and heatsink neatly and
squarely. Then you can solder and
trim the leads.
The remaining larger parts on the
top of the PCB should be easy enough;
just take care that they are neat. CON1
is adjacent to the CON2 USB socket
and the four potentiometers are along
one edge of the PCB.
You can fit the knobs now. For
splined shafts, dial the potentiometers to their midpoints so that the
slot is horizontal. Push on the knob
so that the indicator points straight
up, also at its midpoint. Then wind
the knob anti-clockwise to its minimum position, so it is safe for testing.
We’ve used red knobs for the current limiting pots (VR3 and VR4) and
green knobs (VR1 and VR2) for the
voltage setting. Of course there are
other colour combinations and you
can choose whichever knob colour
coding you prefer.
Next, fit the tapped spacers now
as these form the legs at one end of
the Breadboard PSU and will show
you how much clearance you have
to mount MOD1.
MOD1 is mounted to the underside
of the PCB near CON1 and CON2.
Since it covers the solder pads for
some top-side components, ensure
you haven’t missed any parts. Trim
any leads in that area short, so there
is ample clearance.
Orient the module according to the
VIN and VOUT markings on the PCB.
Make sure you check the polarity too,
as we have seen some variants of the
MT3608 modules that have the connections reversed.
Then solder it in place using short
lead off-cuts through the pads on both
boards. Make sure it doesn’t protrude
further than the spacers; otherwise,
it will carry the weight at this end
of the PCB.
Also make sure that the underside
of the module is not shorting against
Practical Electronics | December | 2023
Fig.2: the Breadboard PSU is meant to be compact, so the PCB is pretty
packed with components. CON3 and CON4 are fitted under the PCB to
connect directly to a breadboard, while the two current-measuring resistors
and boost module MOD1 are also on the underside. CON5-CON9 are mainly
for fitting the display module. You can omit MOD1 and CON2 if you only
plan to use the DC input at CON1.
any leads, then trim the leads that are
holding the module.
Finally, fit CON3 and CON4. These
can be aligned by pushing the header
pins into the breadboard’s power rail
and then resting the Breadboard PSU
PCB in place. We’ve aligned the positive pins with the red markings on the
breadboard. Push everything down
flat and then solder the ends of the
header pins from above.
Testing
It’s easy to run a few tests to verify
everything is in order. You’ll need a
multimeter to measure a few different
voltages for testing. All are referred to
ground; the shell of CON2 (the mini
USB socket) or pin 4 of IC2 or IC3 are
good places to make this connection.
The following three paragraphs
assume you have fitted MOD1. If
you’ve left it off, skip them.
Leave JP1 and JP2 off and connect
USB power to CON2. You should see
5V at the right-hand end (USB) of JP2
and the output from the boost module
at the right-hand end (BST) of JP1.
Adjust the output from the boost
module to be 15V or lower. If you
know what your maximum working
voltage will be, set this around 2V
higher. A lower voltage will reduce
dissipation in the transistors.
If you don’t see the expected voltages, then perform some checks
around CON2 and MOD1.
Disconnect USB power and apply
a suitable supply to CON1. This can
be anything from 7V to 15V; CON1 is
configured for a positive tip as that
arrangement is the most common.
The left-hand end of JP1 (JACK)
will have a slightly lower voltage
than the input at CON1 due to diode
D1. If you see nothing there, then
the diode or supply might have the
wrong polarity.
You should measure about 5V on
the left-hand end (REG) of JP2. If
31
you don’t, the problem is likely to
be with REG1.
If all is well, connect your preferred power supply and set JP1 and
JP2 to suit. In practice, that means
both jumper shunts across the left
and centre pins for power at the DC
jack, or both jumper shunts across the
right and centre pins for USB power.
Our photos show the jumpers set
up for power being applied at the DC
jack, although other combinations
may be possible.
You should now be able to test the
outputs with a multimeter. The leftmost potentiometers adjust CON3,
which is next to them. The other
potentiometers adjust CON4.
Move VR2 and VR4 (the current
adjust potentiometers) slightly above
their lowest position; otherwise, the
output is completely shut off. Then
slowly increase VR1 and VR3 and
check that the voltage changes. The
maximum voltage will be reached
well before the clockwise position
on the potentiometers and will be
around 1V below the voltage selected
by JP1.
Using it
Once it’s plugged into a breadboard,
there’s not much more to using the
Breadboard PSU. Use the potentiometers to adjust the voltages and current limits as needed.
With legs fitted at the end near
CON1 and CON2, the Breadboard
PSU rests on CON3 and CON4 on
a breadboard at the other end. It’s
designed to be used more or less in
the raw state.
If you don’t plan to fit the display,
you could use extra tapped spacers
to mount a sheet of card or plastic
above the exposed components for
protection.
The transistors operate in linear
mode, so they will dissipate quite a
bit of power, depending on the settings and supply voltage. If the Breadboard PSU is current limiting into a
short circuit, the dissipation will be
at its highest.
The recommended heatsinks are
suitable for up to a few watts, so
with a 15V supply, you can set the
current limit up to around 200mA
without worrying about overheating
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the transistors. Even at higher dissipation levels, as long as you monitor
the current and switch off the supply
if it’s drawing more than expected, it
should survive brief overloads.
For higher supplied currents, especially if you only need much lower
voltages, then you should consider
a lower input voltage to reduce transistor dissipation.
As we mentioned earlier, we have
also designed an add-on display module, as shown in the lead photo. It provides readouts of the set and actual
currents and voltages. Its operation
and construction are shown in detail
starting on page 34 of this issue. We
think it’s a really handy addition –
well worth making.
The display module can also estimate transistor dissipation by monitoring the voltages and currents, so it
can help avoid situations that could
overheat the transistors.
Reproduced by arrangement with
SILICON CHIP magazine 2023.
www.siliconchip.com.au
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01/08/2018 19:56
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Practical Electronics | December | 2023
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