This is only a preview of the January 2024 issue of Practical Electronics. You can view 0 of the 72 pages in the full issue. Articles in this series:
Items relevant to "Active Mains Soft Starter":
Items relevant to "ADVANCED SMD TEST TWEEZERS":
Items relevant to "Active Subwoofer For Hi-Fi at Home":
Articles in this series:
|
Raspberry Pi Pico W
BackPack
Our Raspberry Pi Pico BackPack from
March 2023 has a powerful dual-core
32-bit processor, 480 × 320 pixel colour
touchscreen, onboard real-time clock,
SD card socket, stereo audio output
and infrared receiver. Now, for about
£5 more, it has Wi-Fi too!
Project by Tim Blythman
M
icrocontrollers have
become so easy to use, cheap
and accessible for hobbyists,
while chips like the ESP8266 have
made it simple to use Wi-Fi.
The Raspberry Pi Foundation’s Pico
W is an inexpensive, well-documented
32-bit microcontroller board with Wi-Fi
that is well-suited to being used with
the LCD BackPack.
Examining the Pico W, we found that
it was mostly interchangeable with the
Pico but with added Wi-Fi support. So
it was only natural to update the Pico
BackPack to include Wi-Fi support
using the Pico W. As it turns out, that
was not hard to do.
From launch, the Pico supported the
MicroPython and C languages (using
the Raspberry Pi Foundation’s C software development kit). Arduino support in the form of the Arduino Pico
board profile came soon after.
The Raspberry Pi Foundation has
made many inexpensive single-board
computers and microcontroller boards
available to the masses, even during
Features and Specifications
∎ Includes a 3.5-inch LCD
touch panel and a dual-core
microcontroller with Wi-Fi.
∎ Also includes all the features of
the original Pico BackPack.
∎ We provide software demos and
examples for the Arduino IDE, C
SDK and MicroPython.
∎ Our provided sample code
demonstrates practical uses of
HTTP, UDP and NTP.
26
Raspberry Pi is a trademark of the Raspberry Pi Foundation
the recent electronics component and
device shortages.
The Pi Pico series are simple but
well-thought-out boards, and are attractively priced for what they offer.
BackPack hardware
We considered whether it was worthwhile to update the Pico BackPack PCB
to complement the Pico W, but ultimately, we decided not to make any
significant changes.
The thing is, the Pico BackPack
crams a lot of features into a small area
corresponding to the size of the matching LCD touch panel.
To add any features would likely
mean removing some of the existing
features, which we didn’t want to do.
The Pico BackPack has a row of I/O
pins to make external connections, so
it’s easy enough to connect different
hardware if necessary.
Thankfully, we’d already established
that the Pico W didn’t ‘break’ any existing functionality of the Pico BackPack.
So the BackPack PCB remains the same
for the Pico W, although we will recommend a minor assembly variation to
enhance the Wi-Fi capability.
The Pico W BackPack
The only substantial difference
between the Pico BackPack and the
Pico W BackPack is the replacement
of the Pico module with a Pico W. All
the pins on the Pico W are labelled the
same as those on the Pico, so none of
the signals or I/O pin breakouts need
to change.
Remember that both the BackPack
PCB and LCD touch panel have large
solid copper areas that could impede
Wi-Fi signal propagation.
Therefore, we recommend that the
Pico W is mounted slightly away from
the BackPack PCB to provide better clearance for its onboard Wi-Fi
antenna. We used header strips to provide this spacing.
You could also use low-profile socket
headers and short pin headers if you
wish to make the Pico W pluggable.
We tried this and found it worked well,
although it was fiddly to assemble.
Circuit details
Fig.1 shows the circuit diagram for the
Pico W BackPack. It is identical to the
original Pico BackPack, with the Pico
replaced by a Pico W.
IRRX1 at top left allows the Pico W
to receive IR signals on its GP22 digital input. The LCD touch panel connects to power and the SPI bus at the
top, as does the microSD card socket
at upper right.
The two transistors on the right control the power to the LED backlight
on the LCD touch panel. Below this, a
DS3231 real-time clock and calendar
IC connect to the I2C bus.
Finally, the components at the bottom, including the op amps, can deliver
line-level audio at CON3. They connect to pins on the Pico W that generate pulse-width modulated (PWM)
signals to provide synthesised analogue voltages.
For more details and specifics about
how the various features work on the
Pico BackPack PCB, refer to the March
2023 article which discusses software
to interface to the BackPack hardware.
Practical Electronics | January | 2024
Pi Pico BackPack
Fig.1: the Pico W BackPack circuit is almost
identical to the Pico BackPack. It includes an
IR receiver, microSD card, real-time clock,
audio output and LCD touch panel. A 20-way
header provides access to power and spare I/O
pins for adding more features. The 1kW resistor
at IRRX1’s output is not needed in most cases.
Construction
While that March 2023 article has more
detail on assembling the PCB and fitting
it to the LCD touch panel, experienced
constructors should have no trouble
using the overlay in Fig.2 to assemble
the PCB. If you refer to that earlier article, the PCB construction is no different until you get to the Pico W module.
Most IR receivers will not need
the 1kW resistor; in fact, it will interfere with their weak internal pullup.
Hence, it has been omitted from the
overlay and is not seen in our photos. Don’t forget the cell holder on the
Practical Electronics | January | 2024
reverse of the PCB if you are fitting the
real-time clock IC.
Lines separate the various sections
of the board on the silkscreen. That
helps you to omit some components if
you wish to reclaim some I/O pins by
not using those features.
As we mentioned earlier, the Pico W
should be spaced away from the main
BackPack PCB and also kept clear of
the LCD above. Thus, we have added
two 20-way pin header strips to the
parts list. Solder these to the BackPack PCB, with the plastic carrier sitting above. Then solder the Pico W to
the top of the pin headers. The plastic
carrier separates the Pico W from the
BackPack PCB.
Our photos show how the Pico W is
spaced above the BackPack PCB by a
small distance.
The other option requires low-profile
(5mm) header sockets too. Altronics
Cat P5398 (for example) can be used
but you will need two lengths, cutting
them down to 20 pins each.
The fiddly part is fitting the pin headers to the Pico W, as this requires removing the metal pins from their plastic carrier to minimise the height. Although
27
The release of the Pico W has
allowed us to update the Pico BackPack
with Wi-Fi. It’s a powerful combination that we think
will be the basis of some diverse and interesting projects. We’re
providing several practical Wi-Fi demos to make it easy to pick up and use.
the plastic carrier is only 2.5mm high,
it’s enough to cause the Pico W to foul
the LCD, so it must be removed.
After pulling the pins out of the plastic carrier, insert them individually into
the socket header entries. You can then
place Pico W over the pins and solder
them to it. Depending on the length of
the pins, they might also need to be
trimmed so that the pins do not foul
the LCD screen.
The only advantage of that more
fiddly approach is that the Pico W is
removable. We figure it’s inexpensive
enough that you are better off saving
the effort and just soldering it.
Software with Wi-Fi support
Of course, we need some sample code
that uses Wi-Fi to show off the Pico
W’s new feature. Since PicoMite BASIC
will not support the Pico W’s Wi-Fi,
our software samples do not include
PicoMite BASIC.
Existing PicoMite BASIC programs
should work fine on the Pico W, with
the minor exception that the Pico W’s
onboard LED is driven differently, so
it can’t be controlled as it would be
on a Pico.
We have updated the Arduino, C
SDK and MicroPython examples to
add Wi-Fi features. As we noted in
our review of the Pico W, a document
called ‘Connecting to the Internet with
Raspberry Pi Pico W’ explains how to
do this with the C SDK and MicroPython. But that guide is quite basic; our
sample code does much more.
Since the updated demos are based
on the earlier versions we made for
the original Pico BackPack, we recommend reading the original Pico
BackPack article for information on
the original features.
28
One of the great features of the
Pico and the Pico W is the bootloader which implements a virtual
flash drive, allowing software to be
uploaded by simply copying a file to
the virtual drive.
The bootloader is in mask ROM in
the RP2040 microcontroller that runs
the Pico and Pico W. This makes it
practically impossible to ‘brick’ the
Pico or Pico W, as the bootloader cannot be overwritten.
Bootloader mode is entered by holding down the BOOTSEL button on the
Pico or Pico W while powering up or
resetting the chip. Since the BackPack
provides a reset button, you can start
the bootloader by pressing and holding BOOTSEL while pressing S1 on
the BackPack.
Software images for the Pico and
Pico W use the UF2 file type, which is
a binary format, unlike the text-based
HEX files used for other chips like PIC
microcontrollers. If you are simply
interested in seeing what the Pico W
BackPack is capable of doing, all you
need to do is copy the respective UF2
file to it after putting the Pico W into
bootloader mode.
We’ll go into a bit more detail about
the workings of the software later in
this article.
To simplify entering the Wi-Fi credentials, you can set them using the
virtual serial port. You will need a
serial terminal program, such as Tera
Term, minicom or the Arduino Serial
Monitor, to communicate with the
Pico W.
You might notice that the demo .uf2
files are larger than the Pico examples
due to the extra libraries needed to
communicate with the Wi-Fi chip. The
Wi-Fi chip also needs a 300kB binary
‘blob’ to work, which is bundled into
the firmware images.
Arduino coding
The team that created the Arduino-Pico
port for the Arduino IDE has done a
good job of aligning the Pico W’s Wi-Fi
API (application programming interface) to that used by other Wi-Fi boards,
such as those based on the ESP8266 and
ESP32 processors. Indeed, it is based
heavily on that of the ESP8266.
You might remember the D1 Mini
BackPack from the October 2021 issue
of PE. It uses an ESP8266-based D1
Mini module to drive an LCD touch
panel and has many features in common with the Pico W BackPack.
We’re using version 2.5.2 of the
Arduino-Pico board profile, although
versions as old as 2.30 should support the Pico W. You can find more
information about the board profile
at: https://github.com/earlephilhower/
arduino-pico
Fig.2: the lines on the overlay delineate the components that provide the
different features of the Pico W BackPack. There is also a cell holder on the
rear of the PCB, used by the real-time clock IC to keep time when power
is not otherwise available. The Pico W is spaced above the main PCB to
improve the performance of its Wi-Fi antenna.
Practical Electronics | January | 2024
As well as adding Wi-Fi support,
we’ve updated the Arduino sample
code to include an infrared receiver
decoding library. In our original Pico
BackPack article, we mentioned that
we expected the IRRemote library to be
ported to the Pico (and Pico W), which
has now happened.
You can find that library online at
https://github.com/Arduino-Irremote/
Arduino-Irremote or it can be installed
by searching for ‘irremote’ in the Arduino Library Manager. We have also
included a copy of the version we’ve
used in the software bundle.
Screen 1 shows the BackPack running our updated Arduino Pico W
sample. We have added some text to
the LCD panel to show the status of the
Wi-Fi hardware.
Setting up the Wi-Fi
Since using the Pico W in a meaningful
way requires that it connect to a Wi-Fi
network, we have added a configuration menu on the virtual serial port. We
did it that way, rather than using the
touchscreen, because it’s easier to enter
Wi-Fi credentials via a computer rather
than an on-screen keyboard.
Screen 2 shows the menu that is
presented over the serial port by the
Arduino software. Items are selected
by typing the number and pressing the
Enter key. Items 2 and 3 will prompt
for the SSID name and password, also
followed by Enter.
This demo can scan for Wi-Fi networks and connect by name and password. It can also connect to a website
over HTTP to retrieve data from the
internet. In this case, we have used
ip-api.com to get some location text to
display, along with a timezone offset
for that location.
This isn’t perfect and would probably be fooled by a VPN (virtual private
network), but it will usually give the
correct timezone. We think it is a simple and effective way of demonstrating
the use of HTTP on the Pico W.
We also use NTP (network time protocol) to provide the current time in
UTC, adjusted by the timezone offset
to provide accurate local time. This
can then be saved to the RTC IC on
the BackPack.
To do all this, you would use menu
items 2, 3 and 4 to connect to a Wi-Fi
network, followed by 8 to get the offset
and 7 to set the RTC. You can set the
offset manually using item 6 if item 8
does not work.
The IRRemote library is also used to
capture and decode IR signals, as displayed in the line beginning ‘NEC’ in
Screen 1. This indicates that an NEC
code was last received and shows
that code.
Practical Electronics | January | 2024
Parts List – Pico W BackPack
1 double-sided PCB coded 07101221, 99 x 55mm (from PE PCB Service)
1 Raspberry Pi Pico W Module (MOD1) [Altronics, Core, Digi-Key, Little Bird]
1 3.5in LCD touchscreen [Silicon Chip Shop Cat SC5062]
1 14-pin, 2.54mm pitch socket header (for LCD panel)
3 20-pin, 2.54mm pitch pin header (CON2 & to mount Pico W)
2 20-pin low-profile (5mm tall) 2.54mm pitch socket headers (optional)
2 2-pin, 2.54mm pitch pin headers with jumper shunts (JP1, JP2)
1 6mm x 6mm tactile switch (S1)
8 M3 x 6mm panhead machine screws
4 M3 x 12mm tapped spacers
Semiconductors
1 IRLML2244TRPBF/SSM3J372R P-channel MOSFET, SOT-23 (Q1)
1 2N7002 N-channel MOSFET, SOT-23 (Q2)
Resistors (all M3216/1206, 1%, ⅛W)
1 10kW
1 1kW
Optional Components
Reproduced by arrangement with
SILICON CHIP magazine 2023.
www.siliconchip.com.au
SD card
1 SMD microSD card socket (CON1) [Altronics P5717]
1 10μF 10V X7R SMD ceramic capacitor, M3216/1206 size
1 100nF 10V X7R SMD ceramic capacitor, M3216/1206 size
Real time clock/calendar
1 surface-mounting CR2032 cell holder (BAT1) [BAT-HLD-001]
1 DS3231 or DS3231M in SOIC-16 (wide) or SOIC-8 package (IC1)
1 100nF 10V X7R SMD ceramic capacitor, M3216/1206 size
2 4.7kW 1% ⅛W M3216/1206 size
IR receiver
1 3-pin infrared receiver (IRRX1) [Jaycar ZD1952]
1 10μF 10V X5R SMD ceramic capacitor, M3216/1206 size
1 1kW 1% ⅛W resistor M3216/1206 size (see text)
1 470W 1% ⅛W resistor M3216/1206 size
1 100W 1% ⅛W resistor M3216/1206 size
Stereo audio
1 MCP6272(T)-E/SN, MCP6002(T)-I/SN or -E/SN dual op amp, SOIC-8 (IC2)
1 3-pin, 2.54mm pitch pin header (CON3)
2 1nF 25V X7R SMD ceramic capacitors, M3216/1206 size
2 100nF 10V X7R SMD ceramic capacitors, M3216/1206 size
2 10uF 10V X5R SMD ceramic capacitors, M3216/1206 size
4 100kW 1% ⅛W resistor M3216/1206 size
2 47kW 1% ⅛W resistor M3216/1206 size
2 22kW 1% ⅛W resistor M3216/1206 size
2 10kW 1% ⅛W resistor M3216/1206 size
2 100W 1% ⅛W resistor M3216/1206 size
Code differences
The Arduino code for the updated Pico
W BackPack differs from the earlier
Pico BackPack example only in the
main sketch file, plus the requirement
to have the IRRemote library installed.
It uses other library files that are part of
the Arduino-Pico board profile, including those needed for Wi-Fi.
Those who have worked with modules based on the ESP8266 or ESP32
will be familiar with how Wi-Fi works
under the Arduino IDE; the Pico W is
similar. Three library ‘includes’ are
used to implement the Wi-Fi features:
#include <WiFi.h>
#include <WiFiUdp.h>
#include <HTTPClient.h>
NTP requires the UDP protocol for
communication, hence its inclusion.
Fetching web pages uses HTTP. Scanning for networks is done by running
a single line of code, as is connecting
to a network:
WiFi.scanNetworks();
WiFi.begin(ssidname,ssidpass);
These calls are blocking (ie, the program doesn’t proceed until the action
is completed), and the latter can take
up to ten seconds to run. So they may
not suit all applications. The C SDK
gives better access to the low-level
commands and might be more suited
if blocking calls are not desired.
It is possible to use function calls
from the C SDK in the Arduino IDE,
29
► Screen 1: the Arduino demo for
the Pico W has the most features,
primarily due to the excellent library
support the Arduino community
offers. Apart from the new Wi-Fi
features, there is now also support for
the IR receiver.
►
Screen 2 (right): all the demos include a menu system that can be accessed from a serial terminal program.
This is to simplify entering the Wi-Fi credentials needed for the demo to work. The Arduino output is shown here.
but we preferred to keep the Arduino
code consistent with the Arduino way
of doing things.
NTP is implemented as a background
routine that simply needs to be started
and then quietly synchronises in the
background. Fetching a website using
HTTP can be done in a few lines:
http.begin(wificlient,URL);
httpCode=http.GET();
Serial.print(“Return code:”);
Serial.println(httpCode);
if(httpCode == 200)
{
Serial.println(
http.getString() );
}
We got around some of the longer
blocking sections by using the second
processor core to do some tasks in the
background without interrupting the
main program flow. These can be seen
in the setup1() and loop1() functions.
At the time of writing, we have not
seen an official Arduino board profile
for the Pico W, so we were unable to try
this out as we did for the Pico. But the
Arduino-Pico board profile appears to
be updated regularly and works well; we
have no hesitation in recommending it.
Using it with the C SDK
Screen 3 shows the LCD panel of the
BackPack loaded with the C SDK
(software development kit) demo. It
includes similar elements to the Arduino example, although the C SDK does
not have library support for the IR
receiver or RTC chip.
There is an RTC feature in the Pico
W (and Pico) that can be used by C
SDK, but it doesn’t provide the battery backup timekeeping feature that
30
chips like the DS3231 have. It needs
the time to be set each time Pico W is
reset. Since the Pico W uses a crystal
oscillator, it should be pretty accurate
once it has been set.
The C SDK performs similar tasks to
the Arduino demo, using a Wi-Fi connection and NTP to update the RTC.
Location and timezone data are also
fetched from ip-api.com using HTTP.
Several library files are needed
for Wi-Fi support. The first file is
required to interface with the Infineon
CYW43439 chip that provides the
Wi-Fi interface, while the others provide library support for HTTP and NTP:
#include “pico/cyw43_arch.h”
#include
“lwip/apps/http_client.h”
#include “lwip/apps/sntp.h”
To properly use the C SDK with the
Pico W, we had to make a few changes
to the CmakeLists.txt file, especially
in the target_link_libraries and
add_definitions sections. Look at our
sample project to see what to do before
creating your own projects.
While the C SDK is primarily
intended to be used on a Raspberry Pi
computer, we ran it on a Windows PC
using the pico-setup tool that can be
found at https://github.com/ndabas/
pico-setup-windows
This resulted in many minor glitches,
especially as some of the commands are
subtly different. If you have a Raspberry
Pi computer handy, you might find it
more straightforward to program the
Pico W via the C SDK.
Just as for the original Pico BackPack
demos, the C SDK software runs very
Screen 3: the C SDK demo runs fast, with good access to low-level functions.
Support for protocols like NTP and HTTP is very good once you get it working.
Practical Electronics | January | 2024
simply left with the tantalising statement from the folks at the Raspberry
Pi Foundation that it ‘may be enabled
in the future’.
Screen 4: the MicroPython demo has similar capabilities to that of the C SDK.
It’s possible to use the drawing feature of the demo, but it is not very responsive.
fast and some lower-level functions
allow more control than we could easily achieve with the Arduino IDE.
In most cases, the serial port menu is
used to start an action, such as starting
a network scan or connecting to a Wi-Fi
network. These do not return immediately like the Arduino equivalents.
Instead, the main program monitors
the status of variables like the Pico W’s
IP address and displays information
as it gets updated in time. This means
that the main program is not blocked
from other operations while network
activity occurs.
Using HTTP requires several callback functions to be set, meaning that
using the C SDK can seem a bit more
complicated than using the Arduino
IDE. Still, if you have the patience to
set up and delve into the C SDK, we
recommend trying it, especially if you
need to get the most performance from
your Pico W BackPack.
MicroPython
The MicroPython version available
for the Pico W at the time of writing is
tagged as ‘unstable’, although we did
not have any issues using it. We have
included a copy of this version with
our software bundle.
Note that there are different MicroPython UF2 files for the Pico and Pico
W. Be sure to use the correct version.
Our MicroPython demo has much
the same features as the C SDK demo,
as shown in Screen 4. We haven’t
made any changes to the two library
files (from the original Pico BackPack demo); only the main.py file
has been updated.
Just like the Arduino IDE, several
libraries must be imported to provide
Wi-Fi functionality:
Practical Electronics | January | 2024
import network
import urequests
import ntptime
We noted that the original MicroPython
software was barely fast enough to be
useful. The addition of the Wi-Fi features does make interacting with the
LCD touch panel quite slow. Still, we
expect most people would not try to
cram in all the features that we have.
Like the Arduino code, many MicroPython routines are blocking and may
not return for many seconds.
The features available are much
the same as the C SDK, with options
to scan for networks and set the SSID
name and password. You can connect,
disconnect and make an HTTP request
to retrieve data.
Is there Bluetooth support?
Since the Infineon CYW43439 Wi-Fi
chip has support for Bluetooth, many
people have been left wondering
whether the Pico W will be able to use
Bluetooth.
At the time of writing, it appears
that is not the case. Instead, we are
Summary
Our demo code does many things
you might typically do with a Wi-Fi-
capable microcontroller: connect to
a network, make HTTP requests to
fetch data from websites and use NTP
to set the time.
The Arduino IDE (using Arduino-
Pico) and MicroPython made this very
easy. We found the Arduino IDE more
attractive as it has better library support, and the code runs quicker since
it uses a compiled rather than interpreted language.
The C SDK was a bit more tricky to
work with, but the results are fast and
responsive. It also gave us much better
access to low-level operations.
Bluetooth will be a nice feature to
have when it arrives, but as it stands,
the Pico W is very useful at its current
price and works very well with the
BackPack hardware.
Now that we have Wi-Fi working
well with the C SDK, we think the Pico
W will be a good choice for future projects needing Wi-Fi. The Arduino IDE
will be a handy option when we want
to quickly interface with hardware,
especially if it needs library support.
Availability
At the time of writing, the Pico W was
available from:
∎ The PiHut
https://thepihut.com
∎ Amazon UK
https://www.amazon.co.uk/s?k=pico+w
∎ Cool Components
https://coolcomponents.co.uk/products/
raspberry-pi-pico-w
∎ Pimoroni
https://shop.pimoroni.com
Other retailers include Farnell, element14, Digi-Key and Mouser. Expect
to pay around £6.50.
This shows the spacing needed to give clearance for the Pico W’s Wi-Fi antenna.
Short pin headers are the simplest way to achieve this while also keeping clear
of the LCD touch panel, which is mounted above.
31
High-Performance
Part 1: By Phil Prosser
Active Subwoofer
For Hi-Fi at Home
This subwoofer is designed to be a no-compromise
approach to a ‘sub’, making it a perfect match for
a high-quality home theatre system, or as part of a
high-fidelity stereo system.
T
he Active Subwoofer uses
an SB Acoustics SB34SWNRX
-S75-6 346mm (12-inch) driver
plus a built-in 200W class-AB amplifier module that can deliver up to
180W of continuous output power in
this application.
It is a very high-quality sub that you
could use in any application. It will
provide high-power, extremely low
distortion bass for the lower octaves.
Subwoofers are all about moving
large volumes of air. The deeper you
go into bass frequencies, the more of
a challenge that becomes. For true
high fidelity, we want a -3dB point
well below 30Hz and to achieve solid
output to 20Hz.
Unfortunately, we also need to
consider real-world practicalities
like the physical volume required.
That requires us to set aside exotic
approaches such as infinite baffles or
horn loading.
After modelling quite a few similar
drivers, I settled on the SB Acoustics
SB34SWNRX-S75-6. When mounted
in an 80-litre enclosure tuned to
25Hz, it gives a -3dB point at 25Hz
and is only 8dB down at 20Hz in free
space. This enclosure is modest for
such a hefty driver and for operating
to such low frequencies.
Fig.1: a top-down ‘X-ray’ view of the Subwoofer complete with its integrated ‘plate amplifier’.
32
Practical Electronics | January | 2024
Parts List – Active Subwoofer
1 assembled plate amplifier – see adjacent panel
1 SB Acoustics SB34SWNRX-S75-6 346mm subwoofer driver [eg, Willys HiFi:
I could
have opted for a much larger
https://willys-hifi.com/products/sb-acoustics-sb34swnrx-s75-6-norex-subwoofer]
enclosure
and×tuned
lower,
butorI feel
1 2400 × 1200
18mm it
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similar, cut as per Fig.6
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difficulties
are8Gnot
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16 35mm-long
wood
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8G wood screws
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needs.
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100mm
thick
stick-on felt furniture
is diameter
a serious
subwoofer.
With foot pads
75mm
in driver
diameter
28.5mm
1 3m
length of running
5-10mm wide
foam
sealing tape
(for the
& plateand
amplifier)
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out,
delivlong.
That
is
a
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1
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wadding
blanket
[eg,
Lincraft
‘king
size
thick
wadding’]
ering close to 200 watts, this driver
1 250mL tube
of PVA within
glue
operates
entirely
its linear coil, required to achieve the lin1 tub ofright
sandable
woodto
filler
region
down
20Hz. I have ear excursion mentioned above.
1 250mL tin of acrylic primer paint
built a lot of subs, including profes- One consequence of this is that much
1 350g can of spray primer paint
sional audio products, and this is an of the voice coil is outside the mag1 350g can of spray paint (for two or more top coats)
netic air gap, which is 6mm high.
outstanding
result
inpaste
comparison.
1 small tube of
thermal
That significantly impacts driver
Driven
at this
power
Sub (available
large
quantity
of 120,
240 &level,
400 gritthe
sandpaper
on 5m reels)
will
produce over 110dB SPL (sound efficiency, which is the price we pay
Plate Amplifier
for achieving high output at low frepressure
level)
right
down
30Hz
1 assembled
SC200,
Ultra-LD
Mk.3 to
or Mk.4
amplifier
module on 200mm-wide finned heatsink
quencies.
and
over
100dB
SPL
at
20Hz.
Those
1 assembled 4-way Speaker Protector with a single It
relay
(January
2023) from a home thecan
be driven
figures
aretoroidal
for free
space; 250VA
in theorreal
1 40-0-40
transformer,
300VA [Tortech 0300-2-040]
atre amplifier’s subwoofer output or
world,
there is
floorinput
and
usually
1 screw-mount
IECamains
socket
with integral fuse [Altronics P8324, Jaycar PP4004]
an active
crossover. I recommend that
a 1wall
two, which
will increase
yelloworinsulated
chassis-mount
RCA socket [Altronics
P0219]
Subwoofer
be placed not too far
them
by up250V
to 6dB.
fact that
1 miniature
AC 6AThe
illuminated
DPSTwe
rockerthe
switch
with solder lugs
from
your
main
speakers, but someJaycar
SK0995]
are in[Altronics
a finiteS3217,
volume
room
means the
where
that
your
family
members will
1
3-way
mains-rated
terminal
block
strip
[Altronics
P2130A]
Subwoofer basically produces a flat
accept.
1
5A
250V
slow-blow
3AG
fuse
[Altronics
S5685,
Jaycar
SF2232]
response to close to 20Hz.
If ZR1324]
cost is no object, two subs are
1The
35V 400V
bridge
[Altronics
Z0091A,
voice
coilrectifier
on this
driver
is Jaycar
4 8000μF 80V electrolytic capacitors [Jaycar RU6710]
always better than one. I would place
1 10nF 63V MKT capacitor
each Subwoofer in the general prox1 270W 10% 10W wirewound resistor [Altronics R0440,
imity Jaycar
of oneRR3369]
main speaker. To be honHardware
est, though, it is not likely that a sin4 M3 × 25mm panhead machine screws
gle active subwoofer will ever ‘run
16 M3 × 16mm panhead machine screws
out of puff’.
10 M3 × 6mm panhead machine screws
2 M3 × 6mm countersunk head machine screws
2 15mm-long M3 tapped spacers
5 M3 flat washers
25 M3 shakeproof washers
5 M3 hex nuts
1 260 × 210 × 3mm aluminium sheet
1 377 × 150 × 1.5mm aluminium sheet
1 152 × 72 × 1.5mm aluminium sheet
1 20 × 38 × 1.5mm aluminium sheet (resistor bracket)
1 90 × 70mm sheet of Presspahn or similar insulation
4 blue 6.3mm insulated female spade crimp connectors [Altronics H2006B, Jaycar PT4625]
2 3.2-4.3mm solder lugs [Altronics H1503, Jaycar HP1350] OR
2 3.7-4mm crimp eye terminal [Altronics H1520, Jaycar PT4930]
Wire and Cables
1 1m length of brown 7.5A mains-rated hookup wire [Altronics W2273, Jaycar WH3050]
1 1m length of blue 7.5A mains-rated hookup wire [Altronics W2275, Jaycar WH3052]
1 10cm length of green/yellow striped 7.5A mains-rated wire
(stripped from a mains cord or mains flex)
1 2m length of red heavy-duty hookup wire (0.75mm2/18AWG)
[Altronics W2270/83, Jaycar WH3040/45]
1 2m length of black heavy-duty hookup wire (0.75mm2/18AWG)
[Altronics W2272/84, Jaycar WH3041/46]
1 2.2m length of green heavy-duty hookup wire (0.75mm2/18AWG)
[Altronics W2274/85, Jaycar WH3042/47]
1 2m length of white heavy-duty hookup wire (0.75mm2/18AWG) [Altronics W2271/81]
1 30cm length of red medium-duty hookup wire [Altronics W2260]
1 30cm length of green medium-duty hookup wire [Altronics W2263]
1 40cm length of shielded/screened audio cable [Altronics W3010, Jaycar WB1500]
The fantastic thing about this Active Subwoofer is that
the very extended frequency response does not come at the
expense of power handling, and you can safely drive it at
very high levels right down to 20Hz. Yes, it is a significant
investment to achieve this, but in use, it is truly impressive.
Practical Electronics | January | 2024
IMPORTANT!
What you need to build the
Active Subwoofer.
First and foremost, you need the
‘active’ element – an amplifier.
At the time of publication this
was more complicated than
expected. We intended to
use the upgrade to the Ultra LD
Mk.2 200W Power Amplifier published back in August 2010 with
the Mk.3 (or its surface-mount
follow-up, the Mk.4). However,
unfortunately, the ‘pandemic
silicon shortage’ is still affecting a few critical devices for
those designs, so they will
be published at a later date.
Instead, we suggest you use
the SC200 200W Amplifier
Module we published back in
2018 (January to March).
That circuit incorporates most
of the features of modern
amplifier modules, but uses
easy-to-solder through-hole
components. There are no tiny
surface-mount components.
Do note that just like the
Ultra-LD Mk.3 and Mk.4 there
are component issues for the
SC200. Fortunately, we have
found good alternatives – see
the box on the next page.
You will also need the MultiChannel Speaker Protector
(4-CH) from PE, January 2023,
timber for the cabinet and
acoustic wadding.
Vented or passive radiator
I have opted to use a slot vent in our Active Subwoofer.
Passive radiators exist that can be paired with the Subwoofer, but they are pretty expensive, and you need two
of them! The port is as large as I could fit and has flared
33
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